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Fri Mar 27, 2015, 04:48 PM

Liquid 3-D Printing cuts print time by up to TWO orders of magnitude

http://spectrum.ieee.org/tech-talk/at-work/innovation/liquid-3d-printing

Giant leaps have been made in recent years with 3-D printing. Though most 3-D printed items are made of plastic, more exotic ingredients have included sugar, mashed potatoes, and living cells. A 3-D printer commonly works by depositing a layer of material much like an ordinary printer and then printing out another layer once the material below has solidified. This procedure has a built-in problem: Even small objects take way too long to produce.


An object just several centimeters high can take hours to print. But now scientists at Carbon3D in Redwood City, Calif., and the University of North Carolina at Chapel Hill (UNC) say they can slash printing times by two orders of magnitude. Instead of printing an item step by step and layer by layer, the new technique prints objects in a continuous manner.

A 3-D printer often uses ultraviolet light to harden resins, but oxygen in the air often slows this hardening down. Instead of treating oxygen as an obstacle they had to overcome, the researchers used it to their advantage.

The new 3-D printer starts with a basin filled with a pool of liquid resin. Ultraviolet rays can emerge from beneath through a hole at the bottom of this basin. (Imagine a sink filled with resin where ultraviolet light can shine up from the drain.)
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